Controls Group http://www.controls-group.com/images/logo_controls.gif ASTM - Top-of-the-range Automatic compression testers for cylinders AUTOMAX PRO ASTM - Top-of-the-range Automatic compression testers for cylinders AUTOMAX PRO
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Concrete

ASTM - Top-of-the-range Automatic compression testers for cylinders AUTOMAX PRO

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Main features
Smart automatic and connected concrete Power and Control System for standard failure testing.

AUTOMAX PRO is CONTROLS’ new top-of-the-range Compact-Line compression machine and is the first choice for automatic standard failure tests and advanced concrete mechanical properties assessment. The new cutting-edge connective technologies allowing you to manage all test data online, automatically with no risk of transposing errors is a major development. Boasting an all new specification, it is a step change from its predecessors.
  • Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
  • Fully automatic – time saving: Full test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
  • Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
  • Intuitive, quick and simple operation: The integrated control system features an intuitive 7” color graphical display, which works like a tablet or smart-phone, and makes AUTOMAX PRO quick and simple to operate.
  • Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including ASTM C39 and EN 12390-3.
  • Pioneering web services: WEBCARE Remote Assistance will enable connection to your testing system for remote technical support whilst the i-LAB cloud-based services will allow sharing of your data with authorized 3rd parties, including real time viewing of the test.
  • Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more).
General description
General description
AUTOMAX PRO is CONTROLS’ new top-of-the-range Compact-Line compression machines and is the first choice for automatic standard failure tests.
A major development are the new cutting-edge connective technologies.

Three packages are available
  • LinkLAB iLaboratory Connectivity Package allows AUTOMAX PRO to be a connected part of your laboratory infrastructure by taking inputs from any number of ancillary measuring systems and devices increasing efficiency, eliminating transposing errors.
  • WEBCARE Remote Assistance service will enable connection to your testing system for remote technical support.
  • i-LAB provides secure and innovative cloud-based services for data storage, data sharing and real time mirroring of test execution.
The machines consist of:

Frame
Four column high stiffness welded frame tested for stability to EN 12390-4.
Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact with the specimen and automatic jamming up to the end of test.

Compression platens
See table. Traceable certificate of surface hardness available on request.

Automax PRO, Automatic power and control system 
See technical specifications.

Safety features
Includes: Max. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front door and rear transparent fragment guard.
More +

Technical specifications

AUTOMAX PRO AUTOMATIC POWER AND CONTROL SYSTEM

Hydraulics
  • DC motor, 720W, 50-60Hz
  • Maximum working pressure 700 bar
  • Load/unload electrovalve for test execution via display/PC and automatic stop at specimen failure
  • Active control of up to 4 frames by selection via display/PC (third and fourth frame as option). See accessories.
  • ES Energy Saving technology to reduce the power consumption and enable silent operation
Hardware
  • 524,000 points high-resolution/stability analog channels
  • 4 channels for load sensors
  • Control frequency 250 Hz
  • Sampling frequency 250 Hz
  • 7”, 800 x 480 pixel, 16 M colors, icon-driven capacitative sensing touchscreen graphic display
  • Unlimited storage capacity for test data on internal 8 GB SD card
  • USB port for test data storage on external USB memory stick and for firmware upgrade
  • Ethernet port for PC / Internet /network communication
  • Optional integrated graphic printer including Load-Time plot
  • RS 232 port for data downloadingin ASCII format
  • Wi-Fi or GSM module available as option
Firmware
  • Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with load rate controlled by a closed-loop P.I.D. system
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Possibility to reach at controlled speed a load target and to keep a steady loading phase.
  • Simultaneous display of load, specific load, actual load rate, load/time graph
  • Zoom option on the test graph
  • Saving of the specimen failure type (to EN or ASTM) in the test results
  • Download data to internal printer (optional) or to PC via RS 232 port or to USB memory stick
  • PC / network communication via Ethernet
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads thus avoiding the use of a second pressure transducer
  • Recording facility for up to 10 test profiles for each channel including: type of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, test standard and other general information. Each one of the recorded test profiles can be recalled automatically to save time
  • Improved PID algorithm and Multi PID selection. Up to 3 different PID settings can be tuned for a variety of materials (ACV, flexure, compression with neoprene pads, etc.)
  • Compatible with the newly released Datamanager software, tailored for construction material testing laboratories, for real-time data acquisition, display and management
  • Peripheral devices integration and web services available as option (see page…)
  • Automatic load measurement verification procedure, by connecting suitable load cells and our digital readout unit to PC
  • Language selection (including Cyrillic and Chinese)
  • Unit selection (kN, ton, lbf)
  • USB port for firmware upgrade and safe backup of the original configuration data (PID, calibration, etc.), in case of loss and/or data corruption. The restore of the machine to the factory settings is easy avoiding the need of any technical support.
PHYSICAL SPECIFICATION TABLE

Model 50- A42F02 (A42F12**)
A42F04 (A42F14**)
A52F02 (A52F12**)
A52F04 (A52F14**)
Capacity kN (lbf) 2000 (450,000) 3000 (660,000)
Max vertical daylight*, mm (inches) 405 (15.94”) 405 (15.94”)
Horizontal daylight, mm (inches) 350 (13.8”) 370 (14.6”)
Max. piston travel, mm (inches) 50 (2") 50 (2")
Platen dimensions, mm (inches) dia. 165 (6.5”) dia. 165 (6.5”)
Platen surface hardness 55.5 HRC (600 HV) 55.5 HRC (600 HV)
Platens flatness toll, mm (inches) 0.02 (0.0008") 0.02 (0.0008")
Overall dimensions, mm 930x420x1530
(36.6" x 16.5" x 60.2")
1020x475x1550
(40.16" x 18.7" x 61")
Weight approx., kg 740 1105

*Use distance pieces conforming to the specimen size to avoid piston overtravel
** These machines are calibrated in lbf unit.

Ordering info

50-A42F02
AUTOMAX PRO Automatic Compact-Line compression tester, 2000 kN cap., for cylinders up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph.

50-A42F04 
As above but 110 V,60 Hz, 1 ph.

50-A42F12
AUTOMAX PRO Automatic Compact-Line compression tester, 450 klbf cap., for cylinders up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph.
 
50-A42F14 
As above but 110 V,60 Hz, 1 ph.


50-A52F02
AUTOMAX PRO Automatic Compact-Line compression tester, 3000 kN cap., for cylinders up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph.

50-A52F04
As above but 110 V,60 Hz, 1 ph.
 
50-A52F12
AUTOMAX PRO Automatic Compact-Line compression tester, 660 klbf cap., for cylinders up to dia. 160 x 320 mm (6” x 12”).
230 V, 50-60 Hz, 1 ph.

50-A52F14
As above but 110 V,60 Hz, 1 ph.

Accessories

MACHINE ACCESSORIES 

Distance pieces to adjust the vertical daylight

65-L1000/20
Distance piece dia. 165 x 20 mm

65-L1000/30
Distance piece dia. 165 x 30 mm

65-L1000/40
Distance piece dia. 165 x 40 mm

65-L1000/68
Distance piece dia. 165 x 68 mm

50-C9084
Distance piece dia. 96 x 158 mm


Software

82-SW/DM
Datamanager PC Software suitable for remote control of the machine, data acquisition, processing and filing. Allows printout of customized test certificates.


TEST ACCESSORIES

50-C9000/C
Splitting tensile test device for cylinders up to dia. 160x320 mm (6.3”x12.6”). Conforming to EN 12390-6 and ASTM C496

50-C9002
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to EN Standards. Pack of 50.

50-C9002/A
Hardboard strips 4 x 14 x 345 mm for 50-C9000/C conf. to ASTM Standards. Pack of 50.

50-C9030/A
Compression device to test portions of 40x40x160 prisms broken in flexure to ASTM C349. High stiffness model. Total height 225mm.

50-C9032/H
Compression device to test 50mm (2”) cubes to ASTM C109. High stiffness model. Total height 225mm.

50-C9010/C 
Flexural test device for concrete beams 100x100x400/500 and 150x150x600/750 mm, to EN 12390-5, ASTM C78, ASTM C293 and AASHTO T97


Unbonded caps
This method is used as an alternative to the sulphur capping. The system consists of two alloy steel cap retainers and two neoprene pads which are in contact with the upper and lower concrete surfaces. Pads can be re-used for many tests. Different versions available conforming to the size of the specimen.


Capping retainers

55-C0122/A4
Capping retainers (couple) for 4” dia. concrete cylinders

55-C0122
Capping retainers (couple) for 150 mm (6”) dia. cylinders

55-C0122/B
Capping retainers (couple) for 160 mm dia. cylinders


Neoprene pads

55-C0122/A44
Neoprene pads for 4” dia. cylinders. Set of two.

55-C0122/2
Neoprene pads for 6” dia. cylinders. Set of two.

55-C0122/4
Neoprene pads for 160 mm dia. cylinders. Set of two.

Additional Information

Force verification
The conformity of the compression tester to the stringent requirements of the ASTM C39 Standards is precisely verified using specific traceable apparatus (load cells 82-E0100 series and 82-P0801/E digital tester).

Upgrading

(To be specified at time of order: these items has to be factory installed.)

Serial printer 
50-Q60P/PR
Upgrade of AUTOMAX PRO system to incorporate a serial graphic printer in the rear panel, allowing results (including a load/time plot) to be printed at the end of test


Third frame connection
The AUTOMAX PRO System, which can control two frames as standard, can be upgraded with a hydraulic valve for controlling (not simultaneously) a third and a fourth frame.
Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-L1400/X5 may be necessary. Please ask our technical department.

50-C10D/3F 
Electovalve for AUTOMAX PRO System to control a third frame. 

50-C20E/4F 
Electovalve for AUTOMAX PRO System to control a fourth frame. 


Special calibration procedure
50-C0050/CAL 
Special calibration of compression testers assuring Class 1 (EN) and Class A (ASTM), from 1% to full load range.


Traceable certificate of surface hardness
50-C0050/HRD2
Supply of the compression machine/frame complete with traceable certificate of hardness of 165 mm dia. platen surfaces

Fragment guard lock switch 
50-C50/P
Fragment guard lock switch. To prevent test execution with the front door open

Documents

Contact Us

Controls Group USA, Inc.

2521 Technology Drive, Suite 203
Elgin, Il 60124.
Phone: +1 844 291 4305
Email: info@controls-usa.com
www.controls-usa.com

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